Notes

Continuous vs periodic inventory review: differences and example

Ordering when stock reaches a trigger is different from ordering every Friday. Follow the same demand through both rules and see why the coverage period changes.

Continuous review checks inventory position as it changes and orders when a trigger is reached. Periodic review makes the ordering decision at scheduled intervals. A system can record every stock movement while still using a periodic ordering policy.

A part reaches its reorder point on Thursday. The supplier needs two working days to replenish it. The buyer places orders on Friday.

That extra wait belongs in the inventory policy. A reorder point designed for immediate ordering doesn't automatically cover a weekly purchasing routine.

MIT's inventory lecture separates the timing of review from the size of the order. Both decisions matter.

Continuous vs periodic review, side by side

Two common policies show the difference. Here, s is a reorder point, Q a fixed quantity, R a review interval and S an order-up-to target.

Decision Continuous (s, Q) Periodic (R, S)
When to order When inventory position reaches or falls below s At each scheduled review
How much Q units Enough to bring inventory position up to S, if below it
Demand coverage used to size the trigger or target Replenishment lead time Review interval plus replenishment lead time
Operational fit to check Reliable transaction updates and a supplier able to accept triggered orders A fixed supplier run or a coordinated ordering routine

These are two common versions, not the only ones. Continuous review can also use an order-up-to rule; periodic review can include a trigger.

Both use inventory position: on-hand stock plus stock on order, minus backorders and any commitments not already deducted. Our inventory-position example explains why ordering from the shelf balance alone can duplicate supply already coming.

Why periodic review covers a longer period

After today's periodic review, the next ordering opportunity is R days away. An order placed then needs another L days to arrive. Today's target therefore needs to account for demand over R + L.

With immediate continuous review, the trigger covers the replenishment lead time L. A delay between the trigger and order release adds time here too.

This protection-period distinction appears in MIT's base-stock model with lead time, slide 21. Review time and lead time must use the same calendar.

At 20 units per working day, a two-day lead time means 40 units of expected demand. Review every five working days, and the periodic target covers seven days: 140 units before adding a buffer.

The target is an inventory-position level. It doesn't mean 140 units must always sit on the shelf. Some may be on order.

Inventory review example: reorder point vs order-up-to

Our fictional item starts with 140 units on hand and nothing on order. Normal demand is 20 units per working day. Day 4 uses 40. Both policies face exactly that history and the same two-day replenishment time; their order releases and receipts emerge from their own rules.

The continuous policy orders 100 units whenever position reaches 40 or less. The periodic policy reviews every five days and orders up to 140. Neither has safety stock. The extra 20 units on day 4 will test how each rule responds.

Same 140-unit opening stock and demand

When does each rule release the next order?

Demand is 20 units a working day, except day 4 uses 40. Continuous review orders 100 at position 40 or below. Periodic review tops up to its selected coverage target.

Continuous trigger, s40 units20 units/day × 2-day lead time; fixed order 100

Periodic target, S140 units20 units/day × (5-day review + 2-day lead time)

Solid: net stockDashed: inventory position○ release   ◆ receipt

Scroll sideways for both full timelines. Select a day above for its values below.

Stock and inventory position under continuous and periodic reviewFifteen working days. The continuous rule delays 0 units at their demand event. Reviewing every 5 days delays 20 units. Negative net stock denotes backorders. Select a day for exact quantities or read the daily table.ContinuousReview after each demand posting-400100200Continuous: release 100 on day 4; due day 6.Continuous: release 100 on day 9; due day 11.Continuous: release 100 on day 14; due day 16.Continuous: receive 100 on day 6; net stock after receipt 100.Continuous: receive 100 on day 11; net stock after receipt 100.03691215Units vertically; elapsed working days horizontally. Values connected between daily events.PeriodicReview days 0, 5, 10…-400100200Periodic: release 120 on day 5; due day 7.Periodic: release 100 on day 10; due day 12.Periodic: release 100 on day 15; due day 17.Periodic: receive 120 on day 7; net stock after receipt 100.Periodic: receive 100 on day 12; net stock after receipt 100.03691215Units vertically; elapsed working days horizontally. Values connected between daily events.

Day 7: the periodic rule waits for its review

Continuous: 80 on hand, 0 backordered, 0 on order after decisions. Periodic: 100 on hand, 0 backordered, 0 on order after decisions.

Day 7. Demand is posted first, receipts become usable next, then the review makes its order decision.
PolicyNet before receiptReceiptNew orderNet after receiptPosition after order
Continuous80008080
Periodic-201200100100

Across this history, 0 continuous-policy units and 20 periodic-policy units wait at their demand event. The count shows units that waited, not how long they waited.

Event timing and full daily record

Day 0 is the opening review, with 140 units and no pipeline. At each later day boundary, the preceding day's demand posts, due receipts arrive and clear any backorders, then the policy reviews. A day-4 order is usable at the day-6 boundary, after that day's demand. Orders beyond day 15 remain in the pipeline. Position equals net stock plus outstanding orders; there are no separate allocations.

Both policies use the same demand and two-day lead time. The periodic target is 20 × (review interval + 2), without safety stock. The continuous trigger stays 40 and its lot stays 100. The initial stock is not reset when the interval changes. No minimum lot, supplier limit, cost or stochastic service model is included.

Units. Net stock below zero represents unfilled backorders.
DayDemandPolicyReceiptOrderNetPosition
00Continuous00140140
120Continuous00120120
220Continuous00100100
320Continuous008080
440Continuous010040140
520Continuous0020120
620Continuous1000100100
720Continuous008080
820Continuous006060
920Continuous010040140
1020Continuous0020120
1120Continuous1000100100
1220Continuous008080
1320Continuous006060
1420Continuous010040140
1520Continuous0020120
00Periodic00140140
120Periodic00120120
220Periodic00100100
320Periodic008080
440Periodic004040
520Periodic012020140
620Periodic000120
720Periodic1200100100
820Periodic008080
920Periodic006060
1020Periodic010040140
1120Periodic0020120
1220Periodic1000100100
1320Periodic008080
1420Periodic006060
1520Periodic010040140
Fictional 15-working-day replay. Opening stock and demand are identical across policies; orders and receipts follow each rule. At each daily step, demand is counted before receipts. Negative net stock means backorders. Neither policy has safety stock.

The continuous trigger fires on day 4, at 40 units. Its 100-unit order arrives at the end of day 6. The remaining stock covers demand until that receipt.

The five-day policy waits until day 5. It then has 20 units and orders 120 to restore position to 140. That receipt arrives at the end of day 7, after the day's demand has left 20 units waiting. The receipt clears them.

Change the review interval above. The periodic target adjusts to cover the new interval plus lead time. Opening stock remains 140, which also makes the initial adjustment visible.

A shorter review interval still needs an operating plan

One demand history is not enough to choose the cheaper policy or set a service target. The zero-buffer settings make the timing easy to see. Different buffers, lot sizes, demand histories or lead times can change the result.

To compare policies for a real item, replay representative demand and receipt delays, including shortages. Agree the same customer-service measure, then compare stock held, orders placed and recovery costs. Don't count only the days when stock was available to sell.

The safety-stock note covers uncertainty around expected demand and lead time. Size that buffer for the period the chosen policy actually has to protect. For a buffer shared across locations, inventory risk pooling also needs the relationship between their demands.

Before changing a parameter, confirm when the system can release an order, when the supplier can act on it and when the receipt becomes usable. If the team orders only on Friday, put Friday into the policy.

Sources and example notes

The demand history and policy parameters are our own teaching example. Lead time is exactly two elapsed working days from release to usable receipt. Orders have no minimum, capacity limit or cost in the replay. Detailed event timing and all daily values are beside the chart.

NextCritical-to-quality (CTQ) tree: a worked customer requirements example

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